Friday, June 27, 2014

Brushless Outrunner Motor Mounted on Metroboard Electric Skateboard


This week I figured out how to mount a 6374 Brushless Outrunner Motor on the Metroboard Electric Skateboard, using the existing motor bracket without drilling any new holes!  This is just for prototyping and testing purposes, as we will probably make a smaller and thinner motor bracket to match the smaller size and lighter weight of the Brushless Outrunner Motor once we implement this in production.


Thursday, June 19, 2014

Brushless Outrunner Motor Testing


We’ve begun testing some Brushless Outrunner Motors for the Metroboard Electric Skateboard.  Unlike an Inrunner Brushless Motor, an Outrunner houses its magnets on the body of the motor, and the body spins with the motor shaft.  These have become popular for use on Electric Skateboards (e.g., Boosted Boards), because of their small size, light weight, and high power density.  However, they are typically designed for use on RC Airplanes to drive the propeller so adapting them for Electric Skateboards requires some customization for them to work successfully.

For example on an RC airplane, the load on the motor is fairly constant, so you can get away without using Hall (Magnetic) Sensors to drive the brushless motor, but with an Electric Skateboard the load is quite variable including starting from rest with a heavy load which can result in jerky motion without the use of Hall Sensors. So far the smoothest possible ride, we plan on using these motors with Hall Sensors. The manufacturers of these types of motors don’t typically build them with Hall Sensors, so we are developing a custom part that will fit over the motor and house the Hall Sensors.

The other challenge is keeping a Brushless Outrunner Motor clean and protected from the environment. Unlike an Inrunner Brushless Motor, Outrunners typically aren’t sealed very well and have large cutouts in both their face cap and end cap.  In an RC Airplane, these cutouts allow the Propeller to cool the motor by blowing air onto the motor windings during flight.  However, the environment for an Electric Skateboard is much more harsh, with road grime and street pebbles getting flung in the area of the motor which could potentially damage the exposed windings.  Also the spinning body of the outrunner motor is a potential safety issue for the customer, so you really need some kind of protective shell around the motor to protect it against the elements and the customer’s fingers!

The main advantages of the Brushless Outrunner Motor is it’s small size (63 mm Diameter x 74 mm long) vs our current Inrunner Brushless which is (80 mm Diameter x 125 mm long), and weight (1.8 lbs vs 4.8 lbs).  We hope to offer this type of light weight high power motor within the next 6 months on the Metroboard Electric Skateboard, so stay tuned for future updates!

We also plan on offering upgrade kits to existing customers, so they won’t miss out on the latest improvements to the Metroboard Electric Skateboard!

Metroboard Electric Skateboard

Thursday, June 12, 2014

Custom Metroboard Electric Skateboard with 44in Gold Coast Classic Black Pintail Longboard Deck

Check out this sleek 44in Gold Coast Classic Black Pintail Longboard Deck we electrified for a recent customer. Want to get a custom Metroboard Electric Longboard? Just email us and we will give you a quote.



Friday, June 6, 2014

Custom Metroboard Electric Skateboard with 40in Arbor Backlash Deck and Tracker 219 Dart Trucks


Check out this beautiful 40in Arbor Backlash Deck with Tracker 219 Dart Trucks we electrified for a recent customer. Want to get a custom Metroboard Electric Skateboard? Just email us and we will give you a quote.